Automated Stacking Garage for Aisles

I. Product Image Description

(Suggested to be paired with high-definition real-scene images or 3D renderings, clearly showcasing the following key elements: 1. The main framework of the multi-level, multi-column automated parking garage, with clear annotations indicating the number of levels, columns, and individual parking spaces, vividly illustrating its compact storage structure. 2. The aisle stacker crane (equipped with lifting mechanism, lateral movement system, and retrieval/forking device), demonstrating its operational status within the aisles. 3. The entrance/exit parking platforms, clearly marked with signs for "Parking Area" and "Pickup Area." 4. The intelligent control cabinet (featuring a touch screen and operation buttons) along with surveillance cameras. 5. Parking space status indicators—red lights denoting "Occupied," and green lights signifying "Available"—providing a clear overview of the garage's operational status.)

II. Product Name

1. Small Aisle-Type Stacking Mechanical Parking Garage (2-3 Levels, Single Aisle, Suitable for Communities and Small Commercial Venues)
2. Medium-sized Aisle-Type Stacking Mechanical Parking Garage (4-6 Levels, Dual Aisles, Suitable for Office Buildings and Mid-sized Shopping Malls)
3. Large-scale lane-type automated storage and retrieval system garage (7–10 stories, multi-lane design, suitable for large commercial complexes and transportation hubs)
4. Customized Aisle-Type Stacking Garage (Adjustable in Number of Levels and Columns as Needed, Designed to Fit Irregular Spaces and Special Vehicle Models)

 

III. Product Introduction

The lane-type stacking mechanical parking garage is a three-dimensional parking facility centered around "fully automatic dense storage." It features dedicated lanes within the garage structure, with vehicles being lifted, moved horizontally, and retrieved via lane-stacking machines, enabling efficient transfer of vehicles between multiple levels and multiple parking spaces. Compared to conventional garages, this system eliminates the need for separate vehicle entry and exit lanes, significantly boosting space utilization—up to 3 to 5 times higher than traditional flat-floor garages. A single garage can accommodate centralized management of dozens to over a hundred parking spaces.

This product series boasts four core advantages: "fully automated, high space utilization, safety and stability, and intelligent convenience." - The entire process requires no manual intervention—owners simply park their vehicles on the entrance platform, and the system automatically completes the parking procedure. Similarly, when retrieving their cars, users only need to initiate a request via the operation terminal, enabling vehicle retrieval in as little as 90 seconds. - Equipped with enclosed or semi-enclosed structures, these systems effectively protect vehicles from exposure to wind, rain, and potential scratches or collisions. - Featuring multiple layers of safety protection and an advanced intelligent monitoring system, they ensure real-time security for both the equipment and the vehicles. - Supporting various smart interaction methods, this solution seamlessly adapts to diverse usage scenarios, perfectly addressing the challenges of "difficult parking and limited land availability" in urban core areas.

IV. Product Details

(1) Core Parameters

 

Product Model	Number of floors	Number of columns	Number of parking spaces in a single storage unit	Applicable Vehicle Models	Maximum Weight Enhancement	Access Time	Operating noise	Install the environment
Small model (2-3 layers)	2-3	4-6	8 to 18	Passenger car (length ≤ 5.0 m, width ≤ 1.8 m, height ≤ 1.5 m)	2000 kg	≤90 seconds	≤60 dB	Indoor / Semi-enclosed outdoor areas with a clear height of ≥4.5 m (for 2 stories) / 6.0 m (for 3 stories), and lane width ≥2.4 m
Medium-sized model (4-6 layers)	4-6	6-10	24 to 60	Sedan / SUV (length ≤ 5.3 m, width ≤ 1.9 m, height ≤ 1.7 m)	2200 kg	≤120 seconds	≤62dB	Indoor priority (or fully enclosed outdoor areas), with a clear height of ≥7.5 m (for 4 stories) / 9.0 m (for 5 stories) / 10.5 m (for 6 stories), and alleyway width ≥2.5 m.
Large Model (7-10 Layers)	7-10	10-15	70-150 units	Sedan / SUV / MPV (length ≤ 5.5 m, width ≤ 2.0 m, height ≤ 1.9 m)	2500 kg	≤150 seconds	≤65 dB	Indoor spaces (e.g., underground parking garages, dedicated parking structures) shall have a clear height of ≥12.0 m (for 7-story buildings) / ≥15.0 m (for 10-story buildings), with lane widths of ≥2.6 m.
Customized model	2-12	Design on Demand	Customized on Demand	Special vehicle models (such as extended sedans and light-duty business vehicles)	2000-3000 kg	Optimize on demand	≤65 dB	Adapts to irregularly shaped venues (such as L-shaped and U-shaped spaces), deep underground areas, and rooftop parking lots.

(II) Core Configuration and Features

1.

Intelligent Control System

• Interaction Methods: Supports operation via the intelligent control cabinet's touchscreen, IC/ID card swiping, mobile app (including parking space inquiry, reservation and retrieval, online payment, and vehicle code generation), facial recognition, and voice control (available for select models). These options cater to diverse user preferences, making them particularly suitable for groups with limited operational skills, such as seniors and children.
• Dispatch Algorithm: Equipped with an AI-powered intelligent scheduling system, this system automatically plans the optimal path based on parking space occupancy and vehicle storage/access demands. It supports three modes—“Nearest Access,” “Reservation Priority,” and “Peak-Time Diversion”—effectively reducing empty runs of stacker cranes and enhancing overall operational efficiency. During peak periods, it can achieve a throughput of 30 to 50 vehicle movements per hour.
• Monitoring and Management: Equipped with a 10-inch HD touch screen that displays real-time parking space statuses (available/occupied/faulty), the operating positions of stacker cranes, and key equipment parameters such as lifting height and lateral movement speed. The system also supports integration with property management systems, enabling functionalities like parking fee collection, membership management, and data analytics (e.g., average daily vehicle entries/exits, peak-hour statistics), thereby facilitating efficient operational oversight.

 

2.

Aisle Stacker Crane System

• Drive Mechanism: Employs a three-way drive system featuring "lifting + lateral movement + fork extension." The lifting mechanism is driven by either a traction machine or a ball screw, achieving positioning accuracy of up to ±3mm for smooth and stable lifting operations. The lateral movement mechanism utilizes a servo motor coupled with gear-rack transmission, enabling operational speeds of 0.8–1.2 m/s to swiftly meet parking space demands. Additionally, the forks are designed with a dual-extension structure, delivering an extension speed of 0.3–0.5 m/s, making them adaptable to parking spaces of varying depths.
• Positioning Technology: Equipped with a dual-positioning system featuring laser-based positioning and an encoder, this system continuously calibrates the stacker's position in real time. This ensures precise vehicle handling while minimizing positioning errors caused by mechanical wear, thereby enhancing retrieval accuracy and significantly reducing the risk of vehicle scratches or collisions.
• Emergency Design: The stacker is equipped with an emergency power-off brake, overload protection, and chain/cable breakage protection devices. In the event of a power failure, the stacker can be reset using a backup power source. Additionally, the forks are fitted with anti-fall guard plates to prevent vehicles from slipping during transportation.

 

3.

Security Protection System

• Multi-sensor Protection System: The garage entrance and exit are equipped with infrared beam barriers. If personnel or objects have not yet left the platform, the equipment will remain locked and unable to start. Additionally, collision sensors are installed along the stacker crane's operating path; these sensors will trigger an immediate stop if any obstacle is detected. Inside each parking space, vehicle-position detection devices are installed to ensure that vehicles are securely parked before initiating the transfer process.
• Structural Safety Protection: The garage framework is constructed using Q345B high-strength steel, welded with precision. It undergoes rust removal and anti-corrosion treatment, ensuring a service life of ≥20 years. Each parking level is equipped with load-bearing crossbeams and drop-prevention brackets to prevent structural deformation. Additionally, the equipment is fitted with audible and visual warning lights during operation, alerting nearby personnel to maintain safety precautions.
• Fire Protection & Surveillance: Optional smoke detectors and sprinkler systems (indoor models) are available, ensuring compliance with fire safety standards. Additionally, high-definition surveillance cameras are installed in the garage, covering critical areas such as entrances, passageways, and parking spaces. These cameras provide real-time recording of equipment operation and vehicle status, facilitating easy tracking of any abnormal situations.

4.

Accessibility Features

• Energy Efficiency and Consumption Reduction: Adopt LED energy-saving lighting (automatically activated only during vehicle access, switching off when idle), and stacker crane motors with Class-1 energy efficiency, achieving a 30%-40% energy savings compared to conventional equipment. Additionally, the system supports scheduled charging during off-peak nighttime electricity rates (compatible with charging stations for select models), helping to reduce operational costs.
• Environmental Adaptability: Equipped with a temperature and humidity control system (optional), the unit can automatically adjust the garage environment under high-temperature and high-humidity conditions, safeguarding the electrical components of the equipment. For models designed for northern regions, an optional low-temperature heating module can be installed to prevent hydraulic systems and motors from malfunctioning in cold temperatures, ensuring reliable operation within a temperature range of -25°C to 40°C.
• Remote Operations & Maintenance: Supports IoT modules, enabling administrators to monitor device operating status in real time via the cloud-based backend and receive fault alerts (e.g., motor overheating, sensor abnormalities). Additionally, it allows for remote diagnosis of fault causes. Furthermore, firmware can be upgraded remotely without requiring on-site disassembly, significantly reducing operational and maintenance costs.

(III) Applicable Scenarios

• Commercial Sector: Large-scale commercial complexes, shopping malls, and underground parking facilities in high-end office buildings utilize dense storage solutions to significantly increase parking capacity. This approach effectively meets the parking demands of peak-hour customer traffic, thereby enhancing the competitiveness of these commercial venues.
• Transportation Hubs: Parking facilities located around train stations, bus terminals, and airports leverage their high space utilization to provide ample parking spaces within limited areas, making it convenient for travelers to park and switch to other modes of transportation.
• Community and Industrial Parks: Develop new high-end residential communities, industrial parks, and internal parking facilities within public institutions to address the issue of insufficient parking ratios in residential areas and enhance both living and working experiences. Additionally, during the renovation of older residential communities, idle vacant lots can be utilized to construct compact alleyway-style stackable parking systems, effectively alleviating parking pressure.
• Special scenarios: underground deep-space areas (such as parking lots located 2-3 levels below ground), rooftop parking facilities, and irregularly shaped sites (e.g., L-shaped or U-shaped plots). These spaces are adapted through customized designs to fit complex site conditions, maximizing the utilization of underutilized areas.

(IV) After-sales Service

• Preliminary Services: Provide free on-site surveys and develop customized solutions based on site dimensions, geological conditions, and vehicle requirements. Prepare detailed design drawings, construction plans, and cost estimates to assist clients in completing project approvals.
• Installation and Acceptance: A professionally qualified construction team will be dispatched to your location for installation, strictly adhering to industry standards to ensure precise equipment setup. After installation, a no-load commissioning and load testing phase will be conducted. The customer, along with an independent third-party quality inspection agency, will jointly participate in the acceptance process. Only upon successful completion of the acceptance test will the equipment be officially delivered for use.
• Warranty and Maintenance: The entire machine is covered by a 3-year warranty, while core components—including the aisle stacker crane, control system, and drive motors—are warranted for 5 years. During the warranty period, free repair services and replacement of faulty components will be provided. Additionally, a scheduled quarterly inspection will be conducted to identify and address potential equipment issues.
• Training and Support: We provide free training sessions for customer operators and management personnel, covering equipment operation, routine maintenance, and emergency troubleshooting procedures. Additionally, we offer a 24-hour after-sales hotline. Upon receiving a fault report, we commit to responding within 1 hour and arriving on-site within 2 hours in urban areas, and within 4 hours in suburban areas, ensuring rapid restoration of equipment operations.

The product system covers high-speed elevators, small machine room elevators, non machine room elevators, passenger elevators, sightseeing elevators, villa elevators, cargo elevators, utility elevators, car elevators, and escalators/escalators. The product has been widely used in large shopping malls, commercial buildings, high-end hotels and other places.